MetaLine Series 500 – Elastomers sprayable
MetaLine Series 500 consists out of the following 4 elastomeric coating types:
- MetaLine 560, soft, 60 Shore A
- MetaLine 580, semi-soft, 80 Shore A
- MetaLine 590, semi-hard, 90 Shore A
- MetaLine 598, hard, 98 Shore A
The main field of application is the surface optimization of vibratory feeding devices like feederbowls in stepped, conical, or cylindrical designs. The coatings also support repair and surface protection against impact, shock, and wear.
Approvals from leading European automation, bowlfeeder, and robotic-gripper manufacturers.
Processing of MetaLine Series 500 is based on tools usually used for high-end paint spraying. After mixing, an airless spray system is used to apply the material in thin layers each 500 µm (20 mils) at the most. The required spray pressure amounts to approximately 120 bar (1,750 psi). For ultra-small applications a mastic gun might be used as well but is not recommended. The high dilution ratio and low gun output limit efficiency, while air-dispersion leads to porosity of the coating system.
The rubber-like surface reacts thermally and electrically insulating and can be machined by most processes. Temperature resistance up to 100 °C (212 °F) dry. Drug and food safety according to FDA and EU approval available.
MetaLine Series 500 offers intensive additivation possibilities to adapt coating characteristics:
- Hardness (durometer)
- Surface stiction
- Smoothness / surface texture
- Electrical conductivity / anti-static
- Color
- Film thickness
- Material basis
- Solvent-containing elastomers on a modified PUR basis
- Properties
- Elastic, impact-damping, grip improving
- Characteristics
- Resistant against wear, erosion, corrosion, cavitation
- Coating thickness
- 0.8 mm (30 mils) up to a few mm
- Static surface friction
- Variable 0.1 – 0.7
- Electrical conductivity
- Insulating or anti-static (on request)
- Chemical resistance
- Usually pH 3–11
- Thermal resistance
- Up to 100 °C (212 °F) dry
- Mechanical processability
- Machinable with most processes
- Surface finish
- Smooth, velvet-like, structured
- Area weight
- 1.05 kg per m²/mm (≈0.22 lb per 40 mils/sqft)
- Color
- White, light grey, dark grey, red, green, blue, black
- Special colors
- On request
- Pharma compatibility
- FDA 177.1680 (except MetaLine 560)
- Food compatibility
- EU 1935/2004 (MetaLine 580/590)
- Type of processing
- High-pressure airless spraying
- Thermal treatment
- Not required
- Number of layers
- 500 µm coats with ≥20 min flash-off
- Surface preparation
- Roughing / grit-blasting / priming
- Ready for use
- Min. 24 hours
Values may vary with substrate, environment, and application.
Download brochures:
MetaLine Series 600 – Elastomers trowelable
From the very beginning, the brand name MetaLine has stood for innovative material ideas and extremely professional application and dosing concepts. Our clear focus is on spray application and uniform application by means of innovative spraying processes.
However, some repair and coating applications require other processing properties, such as trowelability. We have implemented these requirements in our MetaLine Series 600.
MetaLine Series 600 consists of 3 elastomeric products for customer-specific self-application:
- MetaLine 665, castable / trowelable, soft, 65 Shore A
- MetaLine 685, castable / trowelable, semi-soft, 85 Shore A
- MetaLine 695, castable / trowelable, semi-hard, 95 Shore A
Main applications are cold casting operations of single parts and small series with weights between 50 g and 20 kg. High tensile and tear strength recommend heavy-duty surface protection against impact, shock, wear and erosion.
- Mixing: 2-component manual mixing; typical pot life ≈ 30 min.
- Application types: Castable, injectable, trowelable, brushable
- Tools: No special tools required
- Conditions: Processable in any climate
- Layering: From 0.4 mm up to 25 mm in one step (with thickener)
- Cure: Ready after 24 h, no heat required
- Surface prep: Roughing / grit-blasting / priming
- Material basis
- Solvent-free elastomers on modified PUR basis
- Type of reaction
- 2-component, manual mixing
- Application
- Castable, injectable, trowelable, brushable
- Processing tools
- No special tools required
- Properties
- Elastic, impact-damping, slip-resistant
- Characteristics
- Resistant against wear, erosion, corrosion, cavitation
- Layer thickness
- 0.4 mm up to infinite
- Number of layers
- One single cast possible
- Shrinking/swelling
- Not measurable
- Chemical resistance
- pH 3–11
- Surface preparation
- Mechanical roughing / grit-blasting / priming
- Ready for use
- Min. 24 hours
- Colors
- Mix with MetaLine 930 pigments
- Container size
- 5 kg, 22 kg
- Shelf life
- At least 6 months
Download brochures:
MetaLine Series 700
Elastomeric coatings
- Sprayable and castable
- For metal, rubber, concrete
- Erosion / cavitation / stick protection
- Food- / pharmacy compliant
MetaLine Series XL
Ceramic repair compounds
- Brushable, castable or trowelable
- For metal substrates
- Repair / breakage / leakage
- Lloyd's Register of Shipping certified
MetaLine 100 XTM
Chemical protective coating
- Rollable, brushable or sprayable
- For metal & concrete
- Corrosion protection
- Passes > 10,000 h salt spray testing
MetaLine 440
Sound deadening coating
- Brushable or sprayable
- For metal substrates
- Noise abatement
- Waterbased
Coating accessories
Tools and personal protective equipment (PPE)
- Surface preparation
- Masking tapes
- Workpiece holders
- Personal protective equipment (PPE)